Manufacturing Equipment
4,300 mm and 3,300 mm CNC Vertical Turning Lathes
- Capacity of up to 169 in (4,300 mm) outer diameter and up to 129 in (3,300 mm) outer diameter
- High machining accuracy from high machine rigidity and Heidenhein glass scales
- Renishaw part touch probes to ensure consistent, accurate set-ups
- Dual machining heads to reduce cycle time
- Capable of hard and soft turning, roughing, and finish cuts
Induction Heat Treat
- Capacity of 48 in (1,200 mm) minimum inner diameter to 160 in (4,000 mm) maximum outer diameter
- Capable of induction hardening both raceways and gear teeth on both inner diameters and outer diameters
- Real-time tracking and logging of process parameters to ensure process consistency
- Metallurgical lab to destructively evaluate case depth
- Q-Net ultrasonic case depth measurement device to evaluate case non-destructively
- Equotip hardness tester for evaluation of surface hardness
Magnetic Particle Inspection
- Gould-Bass 6000 Amp FWDC/AC power pack
- Tests performed by ASNT-certified personnel to industry and customer standards
Gould & Eberhardt 120GH & 96GH Gear Gashers
- Gould & Eberhardt 120GH: Capable of gashing internal and external gears:
- Internal Gear: Capacity of 60 in (1,500 mm) inner diameter to 145 in (3,700 mm) outer diameter
- External Gear: Capacity of 60 in (1,500 mm) inner diameter to 145 in (3,700 mm) outer diameter
- Gould & Eberhardt 96GH: Capable of gashing internal gears only
- Internal Gear: Capacity of 60 in (1,500 mm) inner diameter to 145 in (3,700 mm) outer diameter
- Precision worm gear table drive for high positioning accuracy
- Capable of cutting up to AGMA 8 quality gears
Gear Redline Inspection Machine
- Capable of taking redline measurements on internal/external gears larger than 48 in (1,200 mm) inner diameter
- Uses master gear to provide accurate redline measurements
4,300mm Vertical Machining Center
- Capacity of up to 169 in (4,300 mm) outer diameter
- High machining accuracy from high machine rigidity and Heidenhein glass scales
- Renishaw part touch probes to ensure consistent, accurate set-ups
- Dual heads with live spindles and high pressure coolant create faster cycle times
CNC Vertical Grinder
- Capable of face and raceway grinding of bearings with 28 in (700 mm) minimum inner diameter to 128 in (3,200 mm) maximum outer diameter
- Precision grinding with diamond roll profile dressing system
- Allows match grinding of races to meet precision tolerances
Torque Tester
- Eimeldingen precision table and table drive with custom LabView program
- Creates and records graphical and numerical output of start-up and running torque for bearing assemblies
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